Kalman Machining

At Kalman Manufacturing, we pride ourselves on being a leading provider of CNC machining services for highly complex components. Our 42,000 square foot facility in Morgan Hill, California, has been serving the industry for over 38 years. We specialize in prototyping, production machining, design for manufacturability, mechanical assembly, and finishing services. Our commitment to lean manufacturing and quality management ensures that every project is handled efficiently and to the highest standards. From a single part to a complex turnkey assembly, we guarantee cost-effectiveness and quality in every aspect of our work. Our world-class customer service and engineering team will work closely with you to bring your products to market quickly and effectively. We are dedicated to helping our clients succeed and look forward to serving you and your company.

Prototype Machining

Our highly experienced engineering staff is dedicated to working with you in developing new products or components. We use state-of-the-art CNC machines and highly trained technicians to take pride in our prototyping ability and unparalleled attention to detail. Our engineers will work with you every step of the way to bring up new ideas and create a process that works best for the component. We are dedicated to helping our clients succeed and ensuring that every part is made cost effectively and to the highest standards.

Production Machining

Here at Kalman Manufacturing, we produce a large amount of mechanical components and detailed sub-assemblies for various industries, with a focus on the analytical instruments and medical device sectors. We continuously invest in the latest CNC and automation technologies to be Best in Class. From measuring devices, diagnostic equipment, to robotic surgery components, we assist in designing, developing, and delivering precise machined components that span many industries.

Design for Manufacturability (DFM)

Design for Manufacturing (DFM), the process of designing a part or component to be easily made in a repeatable fashion, is one of our key core competencies. We take this seriously by working closely with your engineering team on part and process design early in the development lifecycle to find ways to provide year-over-year cost reduction on long-standing production. Our engineers will often provide design feedback where simple changes to the product will improve price, quality, or performance in the future.

Mechanical Assembly

We take pride in being able to deliver final products exactly as they were designed. Our mechanical assembly team ensures that we aren't just producing individual components but also assembling those components into their final configuration. With extensive technical experience from the aerospace, semiconductor, and automotive industries, we develop assembly process instructions that save money and improve the overall quality of the assembly.

Finishing

To deliver parts on time and in their finished form, we have developed a supply chain of quality finishing houses to meet almost any customer surface preparation requirements. Our long-standing relationships with our finishing vendors allow us to work closely with them to establish best known methods and documented instructions for a particular finishing process and specific parts. We support all standard machining finishing types and have developed technical expertise in challenging ones, such as vapor polishing.