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Precision Machining Services for Aerospace & Industrial Applications
Hagan Design & Machine has established itself as a leader in electrical discharge machining (EDM), delivering precision manufacturing solutions for over a decade. Our team combines 75+ years of collective EDM expertise with advanced technology to serve industries requiring complex, close-tolerance components. We specialize in aerospace machining but also support military, medical, and commercial sectors with turnkey services including CNC milling, welding, and assembly. Our commitment to excellence is reinforced by state-of-the-art equipment, including eight EDM machines and a Brown & Sharpe Coordinate Measuring Machine for rigorous quality assurance.

By prioritizing innovation and operational efficiency, we ensure timely delivery of high-quality parts tailored to exacting specifications. Our focus on solving unique machining challenges enables us to provide solutions that competitors cannot match. Continuous investment in cutting-edge technology and staff development maintains our competitive edge in precision manufacturing. Through meticulous attention to detail and a customer-centric approach, we build long-term partnerships with clients who demand reliability and technical mastery. This dedication positions us as a trusted partner for both prototyping and high-volume production needs.
Services
Electrical Discharge Machining Precision CNC Machining Aerospace Machining CNC Milling Welding & Assembly Mold & Die Components Medical Machining Electronic Enclosures Engineering Services Prototype Development
Highlights and features
  • We combine 75+ years of collective EDM experience with cutting-edge technology.
  • Our eight EDM machines support rapid turnaround times for urgent projects.
  • We specialize in solving complex machining challenges others cannot perform.
  • Quality inspections use a Brown & Sharpe Coordinate Measuring Machine for precision.
  • We serve multiple industries including aerospace, military, and medical sectors.
Services
Electrical Discharge Machining
Our electrical discharge machining services produce complex, close-tolerance components using eight advanced EDM machines. Capable of handling workpieces up to 6,600 lbs with 0.0004-inch accuracy, we deliver ultra-fine finishes and tapers up to 30 degrees. This technology enables us to manufacture parts that traditional machining methods cannot achieve, supporting industries requiring precision thermal solutions and stamped components.
Precision CNC Machining
Precision CNC machining capabilities include 4-axis wire EDM, high-speed threaders, and CNC milling for complex geometries. Our equipment supports rapid prototyping and production runs with materials like aluminum, steel, and exotic alloys. Backed by 75+ years of combined expertise, we meet tight tolerances required by aerospace, medical, and military clients while maintaining fast turnaround times through optimized workflows.
Aerospace Machining
Aerospace machining specializes in critical components like aircraft engine parts and convoluted fin stock for thermal management systems. Our ISO-grade quality standards and advanced inspection equipment ensure compliance with FAA and AS9100 requirements. We support both prototype development and large-scale production for aircraft manufacturers needing precision-engineered solutions with documented traceability.
Medical Machining
Medical machining produces surgical instruments and device components requiring biocompatible materials and ultra-precise dimensions. Our clean manufacturing environment and strict quality controls meet FDA regulatory standards for implantable and diagnostic equipment parts. We maintain tolerances down to 0.0004 inches for critical healthcare applications demanding absolute reliability and repeatability.
Engineering Services
Engineering services utilize 3D SolidWorks 2007 and Mastercam X software to optimize part designs before manufacturing. Our team provides CAD/CAM programming assistance for complex geometries and material selection guidance based on application requirements. This integrated approach reduces production time while ensuring manufactured parts meet functional specifications through digital prototyping.
Questions
What industries does Hagan Design & Machine serve?
We serve aerospace, military, medical, electronics, and industrial sectors requiring precision-machined components.
What materials can you machine?
Our capabilities include aluminum, steel alloys, exotic metals, and conductive materials for EDM processing.
Do you handle complex or difficult machining tasks?
Yes, we specialize in solving complex machining challenges others cannot perform using advanced EDM technology.
How do you ensure quality control?
We use a Brown & Sharpe Coordinate Measuring Machine to verify dimensional accuracy before part delivery.
Can you support emergency production needs?
Our rapid turnaround capabilities accommodate urgent requests while maintaining precision and quality standards.
What sizes of components can you process?
We handle workpieces up to 80" x 50" x 27" and 6,600 lbs with 0.0004" tolerances.