Business Details
23 Years
experience
Precision Injection Molding & Engineering Solutions
At Dave Wheatley Enterprises, we bring over two decades of expertise in precision injection molding, engineering, and manufacturing for mission-critical applications. Our multidisciplinary team delivers turnkey solutions for defense, medical, aerospace, and commercial industries, specializing in complex projects others avoid. With a focus on collaboration, we work as an extension of our clients' teams to ensure long-term partnerships. Our 45,000 sq ft facility in Belcamp, Maryland, houses advanced capabilities including plastic resin analysis, electronics integration, and secondary finishing. We maintain rigorous quality standards through certifications like ISO 9001, AS 9100, and NIOSH.Our engineers combine 20+ years of average experience with innovative problem-solving to transform concepts into production-ready solutions. From prototyping to full-scale manufacturing, we prioritize transparency and communication to eliminate surprises. Clients trust our dedicated approach to tackle high-complexity projects involving integrated electronics, limited production runs, and multi-component assemblies. Our success stems from a culture that values challenges and delivers quality solutions tailored to client needs.
Services
Injection Molding
CBRNE Defense Systems
Electronics Integration
Product Engineering
Secondary Finishing
Aerospace Components
Medical Device Assemblies
Prototype Development
Details
- Year established: 2003
Highlights and features
- 20+ years delivering complex injection molding solutions for regulated industries
- Multidisciplinary team with 20-year average engineering experience
- Full-service capabilities from prototyping to production
- ISO 9001 and AS 9100 certified quality management systems
- Specialize in high-complexity projects with integrated electronics
Associations and certifications
- ISO 9001
- AS 9100
- ITAR
- JCP
- DCAA
- NIOSH
- IPC J-STD-001
Services
Injection Molding
Our precision injection molding services produce complex plastic components using 33 machines ranging from 20 to 400 tons. Climate-controlled environments ensure tight tolerances for medical, defense, and aerospace applications. We handle overmolding, foam molding, and sealed insert molding with engineering resins certified for critical environments.
CBRNE Defense Systems
We develop turnkey CBRNE protection solutions including breathing apparatus, aircrew masks, and bio-sampling kits. Our systems integrate electronics and mechanical components for military and hazardous environments. Capabilities span DFMA through production under DOD Instruction 5000.02 guidelines with multiple site certifications.
Electronics Integration
Our in-house electronics capabilities handle PCBs, wiring harnesses, and shielding integration. We perform passive electrical design, electro-mechanical assembly, and functional testing. Specialized soldering meets IPC J-STD-001 standards for defense and medical devices requiring reliable electronic performance.
Product Engineering
Multidisciplinary engineers with 20+ years average experience deliver optimized designs for manufacturability. We specialize in polymer science analysis, material compatibility testing, and durability assessments. Rapid prototyping and 3D printing accelerate development cycles for complex injection molded components.
Secondary Finishing
We provide comprehensive secondary operations including ultrasonic welding, adhesive bonding, and decorative finishing. Post-machining, leak testing, and marking services ensure complete assemblies ready for deployment. Our capabilities handle complex builds integrating molded parts with electronics and mechanical components.
People
Founder & Owner
Engineer & Business Owner
An engineer with early career experience in medical device manufacturing, the founder established Dave Wheatley Enterprises to solve complex injection molding challenges. Under his leadership, the company grew to nearly 100 employees through organic expansion and strategic acquisitions while maintaining a collaborative culture.
Questions
What industries does DWE specialize in?
We serve defense, medical, aerospace, life sciences, and commercial sectors requiring precision injection molding and complex assemblies.
What certifications does DWE hold?
We maintain ISO 9001, AS 9100, ITAR, JCP, DCAA, NIOSH, and IPC J-STD-001 certifications for quality assurance.
Can DWE handle complex manufacturing projects?
Yes, we specialize in high-complexity projects involving integrated electronics, limited production runs, and multi-component assemblies.
Where is DWE located?
Our 45,000 sq ft facility is located in Belcamp, Maryland, supporting both prototyping and full-scale production.
What engineering capabilities does DWE offer?
We provide polymer science analysis, DFMA, rapid prototyping, material selection, and multidisciplinary engineering for plastic components.
