Business Details
34 Years
experience
Emergency
services
Your Trusted Partner for Industrial Software & Engineering Solutions
Founded in 1992, ECG Engineering Consultants Group is a progressive technology company composed of engineers and software experts based in Akron, Ohio. Our team specializes in process optimization, predictive analytics, and custom software development for industries including power generation. With over 31 years of experience, we deliver innovative solutions like Predict-It and Glance, leveraging the Aveva PI System and Microsoft technologies. Our focus on real-world plant experience and world-class support has earned us partnerships with global leaders like Microsoft and Aveva.We prioritize client success through tailored Technical Service Agreements, 24/7 support, and solutions designed to enhance equipment uptime and operational efficiency. Our decades of expertise in data analysis, diagnostics, and industrial automation help clients achieve measurable improvements in key processes while reducing costs.
Services
Predictive Analytics
Custom Software Development
Monitoring & Maintenance
Engineering Services
Glance Visualization
Diagnostic Reasoner Module
Pathway Module
Data Acquisition Systems
Pulverizer Diagnostics
Coal Quality Impacts
Details
- Year established: 1992
Highlights and features
- We offer 31+ years of experience in industrial software development and power plant engineering.
- Our team includes Microsoft Silver Certified Partners and Aveva PI System experts.
- We provide 24/7 support for critical software applications and maintenance plans.
- Our solutions have reduced client costs and improved ROI through predictive analytics.
- We tailor custom software to integrate seamlessly with existing systems and infrastructure.
Associations and certifications
- Microsoft Silver Certified Partners
What people say
Intuitive interface
Cost savings
Fantastic to work with
Seamless implementation
Proactive diagnostics
Services
Predictive Analytics
Predict-It uses real-time data from the Aveva PI System to monitor critical industrial equipment and predict potential failures. Our advanced pattern recognition technology identifies anomalies during all operational phases, enabling early intervention. This reduces downtime, minimizes repair costs, and improves asset availability for power plants and industrial facilities.
Custom Software Development
We design and implement custom software solutions for process control, data integration, and automation. Leveraging 31+ years of experience and Microsoft technologies, our team develops systems that interface with existing infrastructure. These solutions enhance operational efficiency, reduce manual processes, and provide actionable insights for complex industrial environments.
Monitoring and Maintenance
Our 24/7 Monitoring and Maintenance program offers tailored Technical Service Agreements for ECG software applications. Services include real-time diagnostics, performance optimization, and emergency support. This ensures continuous operation, rapid issue resolution, and long-term software reliability for mission-critical industrial systems.
Engineering Services
We provide analytical and diagnostic engineering services for industrial processes, including pulverizer diagnostics, coal quality analysis, and data acquisition systems. Our experts use first-principles modeling and statistical analysis to improve equipment performance, reduce operational risks, and maximize efficiency for power generation and manufacturing clients.
Glance Visualization
Glance offers real-time, HTML5-based visualization of process data from OPC servers and Aveva PI Systems. Accessible on mobile and desktop devices, it enables live trend analysis, interactive dashboards, and seamless integration with existing ProcessBook graphics. This enhances operational awareness and decision-making for remote and on-site personnel.
People
Michael Santucci
President
Mechanical Engineer with expertise in predictive analytics and equipment maintenance. Founded ECG in 1992 after roles at Babcock & Wilcox and FirstEnergy. Innovates in field service and digital transformation for industrial processes.
James Scavuzzo
Vice President
Licensed Mechanical Engineer and OSU graduate. Joined ECG in 1994, developing core software products. Leads software design and integration projects, combining engineering principles with real-time data solutions for industrial clients.
Questions
What industries does ECG serve?
ECG primarily serves power generation, but also supports manufacturing, mining, and industrial sectors with process optimization and predictive analytics.
Do you offer 24/7 technical support?
Yes, we provide 24/7 support through customizable Technical Service Agreements for all ECG software applications.
Can your software integrate with existing systems?
Our solutions interface with Aveva PI Systems, OPC servers, and legacy infrastructure to ensure seamless data flow and minimal disruption.
How does Predict-It improve maintenance?
Predict-It uses real-time analytics to detect equipment anomalies early, reducing unplanned downtime and repair costs through proactive maintenance.
Is Glance compatible with mobile devices?
Yes, Glance is a web-based solution accessible on all modern mobile devices and desktop browsers with HTML5 support.
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