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24 Years
experience
Your Trusted Engineering Partner in Richmond, VA
Founded in 2002, Advance Process Solutions (APS) is a leading consulting engineering firm headquartered in Richmond, VA. Our team of certified professionals brings decades of combined experience in industrial and manufacturing sectors, specializing in process development for second-generation ethanol production, pharmaceuticals, and chemical processing. With expertise spanning process engineering, civil structural design, electrical systems, and project management, we deliver integrated solutions tailored to client needs. Our staff holds prestigious certifications including PE, PMP, and OSHA, ensuring adherence to the highest industry standards. APS executes projects globally, ranging from $1,000 to $200 million, with a focus on cost-effective, sustainable designs.

We prioritize client satisfaction through hands-on collaboration, offering Design-Build and fixed-price contracts to meet time-to-market demands. Our international reach extends across the U.S., Europe, and the Middle East, supported by partnerships with domestic and foreign contractors. Committed to innovation and quality, APS maintains a highly trained workforce dedicated to exceeding client expectations. Our 18-year growth trajectory reflects our ability to adapt to evolving industry challenges while maintaining technical excellence. By combining deep operational experience with a client-centric approach, we deliver solutions that drive long-term value for our partners.
Services
Process Engineering Project Management Civil Structural Design Electrical Systems HVAC Design Validation Services Construction Management Process Optimization Piping Design Renewable Energy Solutions
Details
  • Year established: 2002
Highlights and features
  • We offer 18 years of sustained growth in industrial engineering expertise.
  • Our team includes certified professionals with PE, PMP, and OSHA credentials.
  • We execute projects globally, from Richmond, VA to the Middle East.
  • Our Design-Build contracts address urgent time-to-market requirements.
  • We combine hands-on operational experience with technical innovation.
Services
Process Engineering
APS delivers comprehensive process engineering solutions for industrial facilities. Our services cover feasibility studies, process optimization, and detailed design drawings for chemical, pharmaceutical, and renewable energy production. With expertise in HAZOP certifications and start-up commissioning, we ensure operational efficiency and regulatory compliance for clients worldwide.
Project Management
Our certified project managers oversee complex engineering projects from concept to completion. Services include stakeholder analysis, budget control, risk management, and quality assurance. Using agile methodologies, we ensure timely delivery of Design-Build contracts while maintaining strict adherence to client specifications and international standards.
Validation Services
APS provides cGMP validation for pharmaceutical and life science industries. Our team develops validation protocols, conducts equipment/utility testing, and creates standard operating procedures. These services ensure client facilities meet regulatory requirements for product quality and manufacturing consistency across global markets.
Electrical Systems Design
We design customized electrical systems for industrial facilities, including power distribution, lighting, and instrumentation. Our engineers handle projects compliant with US and international codes, offering PLC/DCS programming and UPS system design to ensure operational reliability and energy efficiency.
Construction Management
APS offers end-to-end construction management, from pre-construction planning to project close-out. Our services include contractor bid review, field supervision, value engineering, and LEED certification support. We focus on cost control, risk mitigation, and quality assurance throughout the construction lifecycle.
People
Bob Scaglione
President & CEO
Founder with 33 years of industrial engineering experience, specializing in project development and mechanical design. Licensed Professional Engineer from Virginia Military Institute.
John Barnett
Director of Operations
Senior project manager with 30 years in industrial design, specializing in energy systems. Certified PMP professional from Georgia Institute of Technology.
Dale Patnaude
Technical Director
Chemical engineer with 20 years in pharmaceutical and biofuel process design. Licensed Professional Engineer from Stevens Institute of Technology.
Eric Howard
Technical Director
Electrical engineering expert with 32 years in power systems design. Licensed Professional Engineer from University of North Carolina at Charlotte.
Richard Owen
Senior Process Engineer
Chemical engineer with 30 years in biofuels and pharmaceutical process design. Holds degree from North Carolina State University.
Questions
What industries does APS serve?
We specialize in industrial and manufacturing sectors including renewable energy, pharmaceuticals, chemicals, polymers, and pulp & paper production globally.
What project sizes does APS handle?
Our projects range from $1,000 to $200 million, adapting to client needs across small-scale upgrades to large facility constructions.
Do you offer international engineering services?
Yes, we execute projects across the U.S., Europe, and the Middle East with experienced global teams.
What certifications do your staff hold?
Our engineers maintain PE, PMP, OSHA, and industry-specific certifications ensuring compliance with global standards.
What contract types do you offer?
We provide Design-Build, fixed-price, time & material contracts, and customized arrangements like shared savings models.
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