Business Details
Your Trusted Partner for Custom Wire Forming & Powder Coating Solutions
Founded over 30 years ago as a garage-based side business, J&J Wire Custom has grown into a trusted Midwest manufacturing leader with 20 employees and a 42,000-square-foot facility in Beatrice, Nebraska. Our expertise in wire forming, rod and metal fabrication, and powder coating is built on decades of hands-on experience and continuous investment in state-of-the-art machinery. We specialize in delivering high-quality, budget-conscious solutions for OEMs and businesses nationwide, with in-house tooling capabilities that enable rapid project adjustments and faster turnaround times. Our team of skilled welders adheres to the highest quality standards, ensuring every product meets precise specifications before leaving our facility.We serve diverse industries including agriculture, medical equipment, industrial manufacturing, and lawn/garden decor, often providing design and production suggestions that reduce costs for our clients. Communication remains central to our process, with direct access to management for discussions about design, tooling, and project capabilities. Our commitment to efficiency and precision has made us a preferred partner for businesses seeking reliable, made-in-America manufacturing solutions.
Services
Wire Forming
Powder Coating
OEM Manufacturing
Welding & Fabrication
Custom Fabrication
Metal Forming
Tooling Design
Secondary Manufacturing
Industrial Equipment
Farm Equipment
Highlights and features
- We have over 30 years of experience in custom wire forming and metal fabrication.
- Our in-house tooling department enables rapid design adjustments and faster production.
- We maintain the highest welding quality standards for all manufactured products.
- Our team provides direct communication with management for project transparency.
- We offer cost-saving design suggestions backed by decades of manufacturing expertise.
Services
Wire Forming
Our precision wire forming services create custom configurations from 12-gauge to 1-inch diameter materials using advanced machinery. We handle complex 2D/3D shapes, ring forming, and straightening for OEM and industrial applications. Our in-house tooling ensures rapid adjustments and consistent quality across agricultural, medical, and safety equipment manufacturing sectors.
Powder Coating
We provide durable powder coating finishes for metal parts up to 15'x8' using a 3-stage pretreatment system. Our capabilities include custom color matching and coating for OEM components, farm equipment, and industrial machinery. This process offers superior corrosion resistance compared to traditional painting methods while maintaining cost-effectiveness for bulk orders.
OEM Manufacturing
Our OEM manufacturing supports businesses needing precision metal components with full lifecycle services from prototyping to assembly. We specialize in cost-reduction strategies through design optimization and efficient production workflows. Clients benefit from direct management communication and guaranteed on-spec delivery timelines for agricultural and industrial equipment sectors.
Welding & Fabrication
Our certified welders perform MIG and resistance welding to exacting standards for custom fabrications. We handle complex assemblies requiring hole drilling, threading, and upsetting with quality inspections at every stage. This department supports production of retail products, farm equipment, and specialized industrial machinery components.
Custom Fabrication
We offer complete custom metal fabrication including cutting, bending, and forming services for unique project requirements. Our capabilities extend to secondary functions like surface texturing and dimensional adjustments. Projects benefit from our 30-year expertise in transforming raw materials into finished products for lawn/garden decor and safety equipment applications.
People
John Church
Founder
John Church established J&J Wire Custom over 30 years ago as a garage-based operation. Under his leadership, the company grew to a 42,000-square-foot facility employing 20 skilled professionals while maintaining its commitment to quality craftsmanship and customer-focused service.
Questions
What industries do you serve?
We serve agricultural, medical equipment, industrial manufacturing, lawn/garden decor, and safety equipment industries with custom metal forming and powder coating solutions.
Do you handle large-scale OEM projects?
Yes, we specialize in OEM manufacturing with capabilities spanning prototyping, tooling, and full production runs for businesses nationwide.
What materials can you work with?
We form wire, rod, and metal stock in sizes from 12-gauge (.105") up to 1-inch diameter for custom fabrication projects.
How quickly can you complete projects?
Our in-house tooling and experienced team enable fast turnaround times while maintaining strict quality standards for all manufactured components.
Do you offer design assistance?
Yes, our engineers provide design and production suggestions to optimize functionality and reduce manufacturing costs for client projects.
