Business Details
43 Years
experience
Your Trusted Source for Thermal Spray and Machine Shop Solutions
Since 1983, Wear Master has been a trusted provider of thermal spray coatings and precision machine shop services, dedicated to extending the lifespan and performance of industrial machinery. Our patented X-Gun System revolutionized HVOF coating applications, delivering thicker, more durable coatings faster and at lower costs than conventional methods. Equipped with robotic technology, we ensure consistent quality and precision across all projects, serving diverse industries including aerospace, oil & gas, and power generation. Our team prioritizes innovation and client satisfaction, offering tailored solutions that meet exacting delivery requirements while maintaining competitive pricing. With decades of experience and a commitment to technical excellence, we provide surface enhancements that protect equipment from wear, corrosion, and extreme conditions.Our services span from plasma spray and electric arc wire spray to CNC lathe operations, ensuring comprehensive support for critical machinery. Headquartered in Kennedale, Texas, we combine local expertise with nationwide service capabilities to deliver reliable, long-term protection for industrial assets. Our approach balances advanced technology with personalized service, ensuring clients receive optimal coating solutions for their specific operational challenges. Transparency in operations and a focus on practical, cost-effective results have established us as a leader in thermal spray applications. We continuously invest in evolving our methodologies to maintain industry-leading standards in durability and efficiency.
Services
Thermal Spray
HVOF Coatings
Electric Arc Wire Spray
Plasma Spray
Machine Shop Services
CNC Lathe
OD Grinding
Sand Blasting
Details
- Year established: 1983
Highlights and features
- We have over 40 years of experience in industrial thermal spray applications.
- Our patented X-Gun System applies thicker coatings 30% faster than conventional HVOF.
- Robotic technology ensures consistent coating quality and precision.
- We serve 12+ industries including aerospace, petrochemical, and power generation.
- Competitively priced solutions without compromising coating durability.
Services
Thermal Spray
Thermal spray coatings protect industrial machinery from wear, corrosion, and extreme temperatures. Our process melts materials like tungsten carbide and applies them at high velocity for dense, durable bonds. This extends equipment lifespan up to five times while maintaining dimensional accuracy. Applications include hydraulic cylinders, turbine blades, and industrial valves.
HVOF Coatings
HVOF coatings use supersonic oxygen-fuel combustion to apply wear-resistant layers. This method produces coatings with 99.9% density and 10,000 psi bond strength, ideal for aerospace components and oilfield equipment. Our patented X-Gun system reduces application time by 30% compared to traditional HVOF processes.
Electric Arc Wire Spray
Electric arc wire spray melts two conductive wires using electric current, then propels the molten material onto surfaces. This portable method works on-site for large structures like bridge decks and storage tanks. Common materials include zinc-aluminum alloys for corrosion protection in marine environments.
Plasma Spray
Plasma spray uses ionized gas at 16,000C to melt ceramic and metallic powders for high-performance coatings. This process suits complex geometries and heat-sensitive substrates. Typical applications include turbine blade thermal barriers and electrical insulation coatings for industrial machinery.
Machine Shop Services
Our CNC lathe and OD grinding services maintain tolerances within 0.0001 inches for critical components. Capabilities include turning, milling, and surface finishing for parts up to 12 feet in diameter. We support industries requiring precise dimensional restoration of worn equipment before coating applications.
Questions
Can HVOF coating be applied to any type of machinery?
HVOF coating works best on metal components with proper surface preparation. It's unsuitable for heat-sensitive materials or complex internal geometries.
How long does the HVOF coating process typically take?
Most projects complete within 4-8 hours depending on component size and coating thickness requirements.
What maintenance do HVOF coatings require?
Minimal maintenance needed. Regular inspections and cleaning maintain coating effectiveness over decades of service.
Can HVOF coatings be painted over?
Yes, but only with compatible topcoats that won't compromise the coating's wear resistance properties.
How does HVOF compare to other surface treatments?
HVOF offers superior density (99.9%) and bond strength (10,000 psi) compared to plasma spray (85-90% density) and traditional thermal methods.
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