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Business Details
50+ Years
experience
Premier Radiator Repair Services in Illinois
Rex Radiator has been a trusted name in radiator repair and cooling system solutions since 1909. As a family-owned business, we combine over a century of expertise with modern technology to deliver reliable services for automotive, truck, industrial, and classic car applications. Our network of radiator shops across Illinois offers precision recoring, fuel tank repairs, charge air cooler restoration, DPF/EGR cleaning, and oil cooler solutions, supported by a vast inventory of high-quality parts.

With a commitment to customer satisfaction, we provide commercial same-day delivery, expert welding services, and specialized care for vintage vehicles. Our technicians bring decades of experience to every project, ensuring durability and performance for both individual car owners and fleet managers. Serving a 50-mile radius including Northwest Indiana, we pride ourselves on accessibility, transparency, and maintaining the highest standards of craftsmanship established by our founders.
Services
Radiator Repair Fuel Tank Welding Charge Air Cooler Repair DPF/EGR Cleaning Oil Cooler Repairs Classic Car Radiators Radiator Recoring Industrial Cooling Solutions Truck Radiator Service Automotive Cooling Systems
Details
  • Year established: 1909
Highlights and features
  • We offer over 115 years of specialized radiator repair expertise.
  • Our parts come with a 1-year warranty for complete peace of mind.
  • Five convenient locations serve Illinois and Northwest Indiana.
  • We provide commercial same-day parts delivery for fleet operators.
  • Our technicians specialize in both modern and classic vehicle repairs.
What people say
Great customer service Fast quality work Highly recommend Very professional Worth every penny
Services
Radiator Repair
Our radiator repair service addresses leaks, cracks, and corrosion in automotive, truck, and industrial cooling systems. Using advanced welding techniques and premium replacement cores, we restore radiators to original specifications while maintaining structural integrity. The process preserves existing tanks and brackets, significantly reducing costs compared to full replacements. With 24-48 hour turnaround times and a 1-year warranty on new components, this service ensures reliable temperature regulation for vehicles and equipment across multiple industries.
Fuel Tank Welding
Specialized fuel tank welding repairs address leaks and structural damage in aluminum, steel, and stainless steel tanks. Our technicians use Heliarc welding and other precision techniques to restore integrity while maintaining original dimensions. The service includes cleaning, rust removal, and custom modifications like re-strapping or resizing. This cost-effective solution extends tank lifespan by up to 10 years, with repairs completed faster than sourcing new units from traditional dealerships.
Charge Air Cooler Repair
We repair and rebuild charge air coolers that regulate turbocharged engine temperatures. Our process includes leak detection, core replacement, and performance testing to restore optimal cooling efficiency. By maintaining proper air intake temperatures, this service improves engine power output and fuel economy while reducing wear on critical components. The 24-hour turnaround minimizes downtime for commercial fleets and industrial operations.
DPF/EGR Cleaning
Our DPF/EGR cleaning service removes carbon buildup from diesel particulate filters and exhaust gas recirculation systems. Using eco-friendly cleaning solutions, we restore proper airflow and emission control without damaging sensitive components. Regular maintenance intervals prevent costly system failures and ensure compliance with environmental regulations. The 24-hour service cycle maintains vehicle availability for transportation and logistics operations.
Classic Car Radiators
We specialize in restoring radiators for antique and classic vehicles from Packard to Alfa Romeo. Our process maintains original aesthetics while incorporating modern materials for improved durability. Each repair includes precise fin alignment, brazing, and pressure testing to meet OEM specifications. The service preserves vehicle value while ensuring reliable operation for collectors and restoration professionals.
Questions
What types of radiator repairs do you offer?
We provide comprehensive radiator repair services including recoring, leak repairs, and complete system restoration for automotive, truck, industrial, and classic car applications.
How long does a typical radiator repair take?
Most repairs are completed within 24-48 hours, with emergency services available for critical cooling system failures.
Do you offer parts warranties?
All new radiator components come with a 1-year warranty covering defects in materials and workmanship.
Can you repair antique car radiators?
Yes, we specialize in restoring radiators for vintage vehicles while maintaining original specifications and aesthetics.
What areas do you serve?
We serve the Greater Chicago Metropolitan Area, northern Illinois, northwest Indiana, and southern Wisconsin from five convenient locations.