Business Details
Expert Aerospace Engineering & Manufacturing Services
Sage Cheshire has been a leader in aerospace engineering and manufacturing for over four decades, delivering innovative solutions to the most complex challenges in the industry. Our expertise spans design, engineering, research and development, and precision production of aircraft components and full flight articles. With a team of highly skilled engineers and composite fabrication specialists, we serve prominent aerospace companies, providing end-to-end support from prototyping to master tooling and on/off-site testing. Our pioneering work in high-altitude ballooning has positioned us as a trusted partner for stratospheric research, catering to government agencies, educational institutions, and private enterprises. As the prime contractor for the historic Red Bull Stratos mission in 2012, we demonstrated our capability to execute groundbreaking projects, including Felix Baumgartners record-breaking free-fall from the edge of space.Our advanced services, such as CNC gantry milling, composite fabrication, rapid prototyping, and electrical design, ensure clients receive cutting-edge solutions tailored to their needs. We combine decades of experience with state-of-the-art technology to support next-generation aerospace vehicle development and production. Our commitment to excellence is reflected in our partnerships and the trust placed in us by industry leaders. From one-off specialty fabrication to large-scale master tooling, Sage Cheshire remains dedicated to delivering precision, reliability, and innovation. Our legacy of technical expertise and project execution excellence continues to drive our mission to advance aerospace capabilities globally.
Services
Design Engineering
CNC Machining
Composite Fabrication
Mold Making
3D Scanning
Aerospace Tooling
Prototype Production
Master Tooling
On-site Testing
Electrical Design
Highlights and features
- We have over 40 years of experience in aerospace design and manufacturing.
- Our team includes highly qualified engineers and composite fabrication specialists.
- We were the prime contractor for the Red Bull Stratos mission.
- We offer end-to-end solutions from prototyping to production.
- Our expertise in high-altitude ballooning supports stratospheric research for diverse clients.
Services
Design Engineering
Our design engineering services integrate advanced CAD/CAM tools and decades of expertise to develop precision aerospace components. We specialize in creating solutions for prototyping, master tooling, and production, ensuring compliance with industry standards. Clients benefit from tailored designs that optimize performance and manufacturability.
CNC Machining
Sage Cheshires CNC machining capabilities include gantry milling, plasma cutting, and water jet cutting for large-scale aerospace components. Our systems ensure accuracy and efficiency in producing complex parts, supporting both prototyping and full production runs. This technology enables rapid turnaround without compromising quality.
Composite Fabrication
We provide composite fabrication for lightweight, high-strength aerospace structures using advanced materials and techniques. Our processes include mold making, layup, and curing, tailored to meet exact specifications. This service supports applications ranging from flight articles to specialized tooling.
3D Scanning
Our 3D scanning and digitizing services capture precise geometries for reverse engineering or quality control. Using white-light and laser technologies, we generate detailed digital models that guide manufacturing or analysis. This ensures accuracy in replicating or modifying existing components.
Prototype Production
We offer rapid prototyping to validate designs before full-scale production, using CNC machining and additive manufacturing. This reduces development time and costs while ensuring functional performance. Clients receive iterative testing support to refine concepts efficiently.
Questions
What services does Sage Cheshire offer?
We provide aerospace engineering, CNC machining, composite fabrication, 3D scanning, prototype production, and master tooling services for aircraft components and flight articles.
What is Sage Cheshire’s experience in aerospace?
With over 40 years of experience, we’ve supported landmark projects like the Red Bull Stratos mission and serve leading aerospace companies globally.
Can Sage Cheshire handle both prototyping and production?
Yes, we offer end-to-end solutions from prototyping to full production, including testing and field support for aerospace components.
What industries does Sage Cheshire work with?
We primarily serve the aerospace sector but also support clients in defense, government, education, and private enterprise for specialized projects.
What makes Sage Cheshire unique?
Our combination of advanced technology, decades of expertise, and involvement in high-profile missions like Red Bull Stratos sets us apart in aerospace engineering.
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