Business Details
Custom Packaging Solutions for Your Business Needs
The Packaging Lab was founded on the principle that everyone should have access to great quality packaging. With decades of combined experience in the packaging industry, we launched a company focused on solving common customer pain points: large minimum orders, complex processes, and long lead times. Our team prioritizes easy ordering, rapid production (as fast as 24 hours), and no minimum quantities to meet diverse client needs.We emphasize transparency, flexibility in artwork changes, and personalized support from industry experts. Our values center on customer-centric solutions, innovation, and delivering packaging that elevates brands while maintaining food-safe, high-barrier materials and U.S.-based manufacturing.
Services
Custom Stand-Up Pouches
Lay-Flat Pouches
Rollstock Film
Design Services
Free Sample Packs
Digital Printing
Fast Turnaround
Free Shipping
Multi-SKU Orders
FDA-Approved Packaging
Highlights and features
- We offer production as fast as 24 hours with no minimum order quantity.
- All products are made in the U.S. with FDA-approved materials.
- We provide free shipping via FedEx Ground on all orders.
- Our team offers design help to create custom packaging solutions.
- We guarantee 100% satisfaction with our packaging quality and service.
Services
Custom Stand-Up Pouches
Custom stand-up pouches with expandable gussets for retail display. Available in 12 sizes, gloss or matte finishes, and features like zippers, hang holes, and windows. Ideal for food, household, and pet products requiring durability and brand visibility.
Lay-Flat Pouches
Three-side sealed lay-flat pouches for small or flat products. Offered in 8 sizes with resealable zippers, hang holes, and tear notches. Suitable for single-use items and lightweight goods needing secure, space-efficient packaging.
Rollstock Film
Custom rollstock film for automated packaging equipment. Available in white, clear, or metallized materials with gloss or matte finishes. Designed for high-volume production and compatibility with various packaging machines.
Design For Me
Full-service design assistance for custom packaging. Includes consultation, three design concepts, revisions, and print-ready files. Ideal for clients needing professional branding without in-house design resources.
Free Sample Packs
Complimentary sample packs with all standard pouch sizes, materials, and finishes. Helps clients test fit, material choices, and design options before placing bulk orders, ensuring optimal packaging selection.
People
Dan
Co-Founder
Oversees production and innovation. Enjoys family outdoor activities including mountain biking, camping, and water sports. Focuses on process improvements and R&D for customer satisfaction.
Jeff
Co-Founder
Customer interaction specialist and traveler. Enjoys exploring U.S. National Parks with his family. Manages client relationships and ensures personalized support for packaging needs.
Abbey
Designer
Creates packaging designs and website visuals. Passionate about outdoor exploration, horseback riding, and cooking. Combines creativity with technical expertise to deliver branded packaging solutions.
Nyla
Creative Designer
Handles artwork and branding projects. Owns a winery side business and specializes in wine labels. Provides design expertise for custom packaging and marketing materials.
Pat
Production Manager
Leads production teams to meet deadlines. Enjoys tennis, outdoor activities, and amateur cooking. Ensures operational efficiency while maintaining quality standards for all packaging orders.
Questions
What materials are available for custom pouches?
We offer white, clear, and metallized films in gloss or matte finishes. White film provides vibrant colors, clear film allows windows, and metallized film offers a metallic look.
Can I order pouches with custom features?
Yes! Add zippers, hang holes, tear notches, or windows. Features are placed per standard dielines but can be customized with notes during checkout.
What is the minimum order quantity?
Order as few as one pouch. No minimums apply to standard sizes, though custom sizes require 5,000+ units with extended lead times.
How do I create print-ready artwork?
Use Adobe Illustrator to create CMYK PDF files per our dielines. Include white ink layers for windows and outline all text for accurate printing.
Is expedited shipping available?
Yes. Choose FedEx Express Saver, 2-Day, or Overnight shipping at checkout. Standard production lead times range from 1–5 business days.
Are your pouches food-safe?
All films are FDA approved for direct food contact. High-barrier materials extend shelf life, though specific shelf-life testing must be done by certified labs.
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