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31 Years
experience
Custom Screen Printing & Embroidery Services in Butler, PA
Classic Ink USA has established itself as a premier provider of custom screen printing and embroidery services since 1995. Our state-of-the-art facility in Butler, Pennsylvania, features advanced machinery and a dedicated team committed to delivering high-quality products for schools, sports teams, businesses, and special events. With expertise in creating trendy, durable designs, we prioritize community partnerships while maintaining national competitiveness.

Our services include racewear packages, corporate apparel, and event swag, all produced with attention to detail and customer satisfaction. The company's growth reflects its dedication to innovation, from automated printing presses to modern embroidery techniques, ensuring clients receive products that meet evolving industry standards.
Services
Screen Printing Embroidery Racewear Packages Custom Event Swag Corporate Apparel
Details
  • Year established: 1995
Highlights and features
  • No minimum order requirements for embroidery services
  • In-house design team with 25+ years of industry experience
  • State-of-the-art production facility with automated printing presses
  • Specialized in motorsports apparel since 2011
  • Community-focused business serving local schools since 1995
Services
Screen Printing
Our automated screen printing process handles orders from 24 pieces to thousands, using up to 10 colors per design. We print on t-shirts, hoodies, jackets, and more with pricing based on color count and quantity. The team ensures vibrant, durable prints for schools, sports teams, and businesses.
Embroidery
Modern embroidery machines create detailed logos on hats, jackets, and uniforms with no minimum order requirements. Pricing considers logo complexity, size, and quantity while maintaining professional results. This service caters to businesses seeking branded apparel and schools needing team uniforms.
Racewear Packages
Three specialized racing apparel options include Quick Change, Quick Crew, and Track Swag packages with minimum orders of 36-150 pieces. Designed for motorsport teams and events, these packages combine performance features with customizable designs to help racers stand out on the track.
Corporate Apparel
Professional uniform solutions for businesses ranging from small enterprises to large corporations. Our services include logo integration on workwear, promotional apparel, and resale items while maintaining consistent branding across all garments through precise printing and embroidery techniques.
Event Swag
Customized sportswear and fan apparel for events like bike nights and pep rallies. The team creates themed merchandise including t-shirts, hats, and accessories with quick turnaround options available. This service helps organizers create memorable experiences through branded merchandise.
People
Brian Ellenberger
Owner/President
Former World of Outlaws Sprint Car Series Rookie of the Year who acquired Classic Ink USA in 2011. His motorsport background drives innovation in racewear design while expanding the company's national presence in custom apparel production.
Todd Hutchison
Production Manager
Co-owner responsible for daily production operations at the Butler facility. As head printer, he oversees quality control and implements technical improvements to maintain production efficiency while ensuring consistent product quality across all orders.
Greg Barto
Art Manager
Company founder since 1995 who transitioned from ownership to creative leadership. He manages school and business apparel sales while directing the artistic team that develops contemporary designs for the company's diverse client base.
Will Greathouse
Sales Manager
Joined in 2017 to enhance sales strategies and marketing initiatives. He specializes in motorsport industry connections while expanding the company's reach through targeted outreach programs and relationship-building with new clients.
Tyler Altmeyer
Sales Associate
Motorsports department specialist since 2014 who serves as liaison between clients and production teams. He focuses on race team needs while facilitating communication to ensure custom apparel meets specific performance and design requirements.
Questions
What are your minimum order requirements?
Screen printing requires 24 pieces minimum, Quick Change Race Tees need 36 pieces, and Track Swag Race Tees require 150 pieces. Embroidery has no minimum quantity.
Do you offer rush order services?
Yes, we can expedite orders beyond our standard two-week turnaround but may apply rush charges depending on production schedule and complexity.
What artwork formats do you accept?
We prefer vector files (.eps, .ai) with fonts converted to outlines. High-resolution bitmap formats (300 DPI+) like .jpg or .png work for simpler designs.
Do you keep printing screens for future orders?
We retain design transparencies but do not store physical screens. This allows design modifications while maintaining accurate reorders when needed.