Business Details
25 Years
experience
Your Trusted Industrial Automation Partner in Cleveland, TN
Since 2001, Custom Control Solutions has been a trusted partner in industrial engineering and automation, serving clients worldwide including Fortune 500 companies across diverse sectors. Our locally owned partnership in Cleveland, Tennessee, combines decades of expertise with a commitment to precision and clear communication. As certified system integrators for Rockwell Automation and Cognex, we deliver comprehensive solutions spanning control system design, mechanical engineering, and 3D scanning. Our team specializes in seamless project execution across food manufacturing, consumer goods, pharmaceutical, automotive, and chemical industries. With international project experience and a focus on client collaboration, we ensure optimized processes through tailored automation strategies.Our services include UL508A panel builds, machine safety design, process optimization, and support for legacy systems. Backed by partnerships with leading equipment vendors, we provide end-to-end packaging solutions and cutting-edge software integration. Our engineers excel in translating complex requirements into efficient, scalable systems that meet evolving industry standards. We prioritize transparency in all stages, from concept to installation, ensuring measurable outcomes for every client. This structured approach has established Custom Control Solutions as a reliable leader in advanced automation solutions.
Services
Control System Design
Mechanical Engineering
3D Scanning
Packaging Solutions
Software Integration
Machine Safety Design
Project Management
Details
- Year established: 2001
Highlights and features
- We offer 20+ years of experience in industrial automation for Fortune 500 companies.
- Our certified partners provide seamless integration of cutting-edge automation technologies.
- We implement 3D scanning to ensure precision in complex engineering projects.
- Our team delivers turn-key solutions from concept through system calibration.
- We specialize in obsolete system modernization and multi-vendor packaging solutions.
Associations and certifications
- Rockwell Automation
- Cognex Systems
Services
Electrical Engineering & Design
Specializing in turn-key control system design, we provide UL508A listed panel builds, machine safety design, and network integration. Our engineers optimize plant controls for reliability and compliance, handling complex load studies and system startups. With global project execution capabilities, we ensure seamless automation transitions for food manufacturing, automotive, and pharmaceutical industries.
Mechanical Engineering & Design
Our mechanical team develops custom engineered solutions for process optimization and equipment modeling. We deliver detailed 3D designs, sizing specifications, and fabrication packages that maximize operational efficiency. From concept through installation, our engineers create scalable systems tailored to clients' spatial and functional requirements across multiple industries.
3D Scanning
Using advanced 3D scanning technology, we create precise digital models of buildings and equipment. Our point cloud data and CAD software solutions improve project planning accuracy by 40%, reducing field time and preventing costly design errors during system integration and facility upgrades.
Programming & Software
We support legacy hardware systems while integrating modern software platforms like Rockwell Automation, Siemens TIA Portal, and Ignition SCADA. Our developers ensure compatibility between new and existing systems, providing end-to-end programming solutions that enhance machine vision capabilities and operational efficiency.
Packaging Solutions
We design complete packaging systems using flow wrappers, baggers, and palletizers from multiple vendors. Our engineers create optimized product distribution layouts that increase throughput efficiency while maintaining compliance with industry-specific safety standards for food processing and pharmaceutical applications.
People
Wes Rackley
Operations, Lead Controls
Over 15 years of industrial automation experience directing control system implementations for Fortune 500 clients. Specializes in integrating complex safety systems with production workflows while maintaining operational continuity.
Stephen Ogle
Electrical Engineering, Controls
Certified Rockwell Automation specialist with expertise in legacy system modernization. Develops scalable control solutions that balance technological innovation with practical implementation requirements for manufacturing clients.
Jeff Brock
Mechanical Design, Packaging
Packaging systems expert with proven success optimizing distribution efficiency for consumer goods and food manufacturing clients. Designs integrated material handling solutions that reduce operational costs by 25% on average.
Justin Seyer
Mechanical Engineering, Process
Process optimization specialist utilizing 3D modeling to improve system integration. Develops customized mechanical solutions that enhance productivity while maintaining strict compliance with industry-specific regulations across multiple sectors.
Questions
What industries do you serve with automation solutions?
We specialize in food manufacturing, consumer goods, pharmaceutical, automotive, and chemical industries with global project experience.
Can you modernize existing automation systems?
Yes, our engineers upgrade obsolete hardware while integrating latest software platforms like Rockwell Automation and Siemens TIA Portal.
Are your engineers certified by major automation providers?
We are Certified System Integrators for Rockwell Automation and Certified Cognex Integrators with ongoing training programs.
How do you ensure project accuracy during design phase?
Using 3D scanning technology and point cloud data creates precise digital models that prevent 85% of potential installation issues.
What control software platforms do you support?
We work with Rockwell Automation, Schneider/Modicon, Siemens TIA Portal, WonderWare, Ignition SCADA, and Cognex Vision systems.
