Business Details
46 Years
experience
Expert Engineering Services for Petrochemical Plants & Refineries
Petro Project Engineering has been delivering specialized chemical process engineering solutions since 1980. Our expertise spans front-end engineering design, process simulation, and forensic analysis for petroleum refineries, petrochemical plants, and chemical processing industries globally. Utilizing advanced tools like AspenPlus, HYSYS, and DESIGN II, we develop PFDs, P&IDs, and 3D models while providing litigation support and expert witness testimony.With over four decades of experience, we have completed 100+ projects across 20+ countries, including grassroots plant designs and process revamps. Our team combines deep technical knowledge with practical problem-solving to optimize operations, improve efficiency, and ensure compliance with industry standards. We maintain a strong reputation for technical excellence and client-focused solutions in both conventional and complex engineering challenges.
Services
Process Design
Simulation Modeling
Forensic Engineering
Environmental Permitting
Plant Revamps
Expert Witness Services
Distillation System Design
Piping Hydraulics
Waste Heat Recovery
CO2 Capture
Details
- Year established: 1980
Highlights and features
- We offer 40+ years of specialized expertise in chemical process engineering.
- Our team utilizes advanced simulation tools like DESIGN II and AspenPlus.
- We provide forensic analysis and expert witness testimony for litigation.
- Our global experience spans 20+ countries across five continents.
- We deliver complete project lifecycle support from concept to commissioning.
Services
Process Design
We develop comprehensive chemical process designs using advanced simulation tools. Our services include creating PFDs, P&IDs, and 3D models for new plants and process modifications. With expertise in distillation, hydroprocessing, and gas treatment, we deliver optimized solutions that enhance operational efficiency and meet strict safety standards.
Simulation Modeling
Our team utilizes AspenPlus, HYSYS, and DESIGN II for accurate process simulations. We model complex systems including distillation columns, reaction kinetics, and multiphase flow networks. These simulations support capacity analysis, debottlenecking studies, and process optimization initiatives across petroleum refining and chemical manufacturing sectors.
Forensic Engineering
We provide expert forensic analysis and litigation support for chemical processing disputes. Our services include technical document review, process failure analysis, and expert witness testimony. With extensive court experience, we deliver clear technical explanations and support legal teams with scientific validation of engineering claims.
Environmental Permitting
Our environmental consulting covers air emissions inventories, wastewater permitting, and SPCC compliance. We prepare regulatory submissions for EPA and state agencies, including air quality permits and NPDES applications. We help clients navigate complex environmental regulations while maintaining operational efficiency.
Plant Revamps
We specialize in upgrading existing facilities through process revamps and equipment modifications. Our services include system debottlenecking, efficiency improvements, and integration of new technologies. We deliver cost-effective solutions that extend asset life while enhancing production capacity and product quality.
People
Raj D. Kulkarni
President & Founder
Raj D. Kulkarni, a licensed Professional Engineer with 40+ years of experience, founded Petro Project Engineering in 1980. He specializes in chemical process design and forensic engineering, holding a US Patent for LPG refining technology. He has led 100+ international projects across petroleum, chemical, and energy sectors.
Questions
What engineering services do you specialize in?
We specialize in chemical process design, simulation modeling, forensic engineering analysis, and environmental permitting for petroleum refineries and petrochemical plants globally.
Do you work internationally?
Yes, we've completed projects in 20+ countries across North America, Europe, Asia, and Africa since 1980.
What simulation tools do you use?
We primarily use DESIGN II (formerly ChemShare), AspenPlus, and HYSYS for process simulation and modeling.
Can you assist with legal cases?
Yes, we provide forensic engineering analysis and expert witness testimony for chemical processing litigation cases.
Do you handle complete plant designs?
Yes, we've engineered two complete grassroots plants and provide full lifecycle support from concept to commissioning.
How do you approach process optimization?
We combine process simulation, equipment analysis, and field data to identify efficiency improvements and capacity enhancements for existing facilities.
