Business Details
19 Years
experience
Custom Industrial Equipment Manufacturing Solutions
Aura Systems, located in Decatur, IL, has been a leader in industrial equipment manufacturing for over a decade. Our team of experts collaborates with major heavy equipment, agricultural, automotive, and component manufacturers across North America to develop custom solutions ranging from simple tooling to complex multi-machine systems. With over 225 years of combined engineering experience, we design, fabricate, and assemble all equipment in-house, ensuring rigorous testing and commissioning to guarantee results.Our commitment to continuous improvement and proactive responses ensures clients receive value-based competitive advantages through timely, cost-effective solutions. We prioritize relationships built on trust, leveraging our expertise in mechanical, fluid power, and controls engineering to deliver specialized machining and fabrication services through strategic partnerships, reducing lead times without compromising quality.
Services
Lifting Devices
Manipulators
Presses
Conveyor Systems
Controls
Details
- Year established: 2007
Highlights and features
- We offer 225+ years of combined engineering experience in industrial equipment design.
- Our in-house fabrication and testing ensure quality and reliability.
- Strategic partnerships enable faster delivery of specialized components.
- On-site installation and troubleshooting support maximize equipment uptime.
- We provide a 1-year warranty on all systems with extended options available.
Services
Lifting Devices
Custom-engineered lifting devices designed for ergonomic and safe material handling. Our solutions include vacuum lifters, end-of-hook devices, and specialized tools for automotive and heavy equipment assembly lines. Each system ensures precise load control and operator safety.
Manipulators
Precision manipulators for rotating, positioning, and transporting heavy components. Applications include engine blocks, tires, and industrial molds. Our systems enhance productivity by reducing manual labor and improving assembly line efficiency in automotive and manufacturing sectors.
Presses
Custom hydraulic and mechanical presses for bushing installation, pinning, and component assembly. Designed for durability and precision, these presses minimize repetitive motion injuries and streamline production processes in heavy equipment manufacturing.
Conveyor Systems
Engineered conveyor systems integrating pneumatic, hydraulic, and electric drives. Solutions optimize workflow in assembly lines, handling bulk materials, and transporting heavy components like engines and mining equipment frames.
Controls
Advanced control systems utilizing PLC and HMI programming from Allen Bradley, Siemens, and Mitsubishi. Our automation solutions ensure seamless integration, operational efficiency, and precise control for complex manufacturing processes.
People
Mark Sadorus
President, Co-Founder & Applications Engineer
With 34 years of engineering experience, Mark specializes in applications engineering for material handling systems. He has led over 20 years of solutions development for automotive and aerospace clients, focusing on custom equipment specification and proposal generation.
Ray Melton
Mechanical Design Engineer & Project Manager
Ray brings 24 years of mechanical design expertise, specializing in lifting devices and end-effectors. He has managed custom material handling projects for Fortune 500 manufacturers, emphasizing simplicity and efficiency in tooling design.
Duffy Sadorus
Vice President, Co-Founder & Engineering Manager
A 29-year engineering veteran, Duffy focuses on complex mechanical systems and custom tooling. As a co-founder, he has delivered innovative solutions for heavy equipment manufacturers, combining technical expertise with project leadership.
Rex Mattes
Senior Controls Engineer
Rex specializes in PLC and HMI programming for automation systems. With 25 years of experience, he develops control solutions using platforms from Allen Bradley, Siemens, and Mitsubishi, ensuring seamless integration for industrial clients.
Sakshi Sinha
Mechanical Design Engineer
Sakshi holds a Master's in Mechanical Engineering and specializes in CAD design for conveyor systems and material handling equipment. Her expertise includes finite element analysis and structural optimization for industrial applications.
Questions
What is the typical lead time on equipment?
Lead times range from 3 to 12 weeks depending on complexity, using off-the-shelf components to minimize delays.
Can you visit our facility for evaluation?
Yes, we offer on-site visits to assess your needs and propose tailored solutions.
How do you assist with ergonomic challenges?
We design ergonomic systems and collaborate with experts to reduce workplace injuries.
Do you offer installation services?
Yes, our team provides installation and integration of new equipment with existing systems.
Can you build equipment from our drawings?
Yes, we manufacture systems based on client-provided specifications and designs.
What warranty options are available?
We offer a 1-year standard warranty and optional extended coverage for all systems.
