Metal Surgery Milwaukee

Metal Surgery Milwaukee, LTD. is a premier provider of metal fabrication and rebuilding services, specializing in the rebuilding of structural components such as castings, shafts, gears, and assemblies. Our mission is to restore your equipment to better-than-new condition in the shortest possible time and at the least possible cost. We are dedicated to using the finest equipment available and employing highly skilled technicians who are trained and motivated to utilize our state-of-the-art technologies.

At Metal Surgery, we offer a wide range of services to meet your metal fabrication needs. These services include:

Cast Iron Welding

We use qualified personnel to perform all welding in various modes, including Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding (GMAW), Flux Cored Arc Welding (FCAW), and Submerged Arc Welding (SAW). Our skilled welders are experienced in welding cast iron and other metals and alloys to ensure the highest quality results.

Metal Stitching

When a cast iron component is broken or cracked as a result of misuse or overload, a decision must be made whether to repair or replace the cast iron component. Our expert technicians utilize metal stitching to join broken cast iron and dissimilar metal to like-new condition, either on-site or in-house.

Gear Repair

Our team of skilled technicians can repair gears of all shapes and sizes using the latest technology and equipment. We specialize in repairing teeth by welding, machining, and hand-finishing to ensure accurate and precise results. Whether it's an emergency repair or routine maintenance, we can help you get your equipment up and running in no time.

NDE (Non-Destructive Examination)

Metal Surgery now offers a full-service Non-Destructive Examination laboratory, including a full-time level III, certified in accordance with SNT-TC-1A on staff. We commonly inspect castings, forgings, and welded fabrications, ensuring the highest quality results and providing you with the peace of mind that your equipment is safe and reliable.

Field Machining, Welding, and Metalizing

We offer on-site and in-house services for field machining, welding, and metalizing of all metals and alloys, ensuring that your equipment is up and running as quickly as possible. Our skilled technicians are experienced in all aspects of field machining, welding, and metalizing, and are committed to providing the highest quality results.

Emergency Repairs and Maintenance

We offer emergency repairs and maintenance for machine shops, power plants, off-shore rigs, and ships. Our team of skilled technicians is available 24/7 to ensure that your equipment is up and running as quickly as possible, minimizing downtime and reducing costs.

Specialized Design and Fabrication

We offer specialized design and fabrication of all parts, fixtures, tools, and structures. Our team of skilled designers and fabricators can provide custom solutions to meet your specific needs, ensuring that your equipment is up and running as quickly as possible.

Brush Plating

We offer brush plating services for cylinders and other equipment components. Our skilled technicians use the latest technology and equipment to ensure that your equipment is restored to like-new condition, minimizing downtime and reducing costs.

At Metal Surgery, we are committed to providing the highest quality metal fabrication and rebuilding services. Contact us today to learn more about how we can help you with your metal fabrication needs.