Business Details
Innovative IML Packaging Solutions
At Airlite Plastics, we specialize in creating innovative packaging solutions that elevate brands and enhance product appeal. With decades of experience in in-mold labeling (IML) and custom container design, our team combines technical expertise with creative vision to deliver packaging that stands out on the shelf. We prioritize sustainability in every project, using materials and processes that minimize environmental impact while maintaining durability and visual appeal. Our family-owned business prides itself on responsiveness, ensuring clients receive personalized support and rapid turnaround times. From oxygen barrier containers to high-impact printing technologies, we offer a comprehensive portfolio of products and services tailored to meet diverse industry needs.Our commitment to innovation drives us to continuously refine our processes, explore new materials, and pioneer advancements in packaging technology. By focusing on the intersection of functionality and aesthetics, we help brands create memorable consumer experiences that drive loyalty and sales. Our collaborative approach ensures clients receive end-to-end support, from initial concept development to final production. With a proven track record in the packaging industry, we remain dedicated to exceeding client expectations through quality craftsmanship and forward-thinking solutions.
Services
In-Mold Labeling
Custom Packaging Design
Oxygen Barrier Containers
HPP Applications
Graphic Design Services
Container Manufacturing
Drink Cup Production
Lid Fabrication
Sustainable Packaging
Marketing Support
Highlights and features
- We offer industry-leading in-mold labeling (IML) technology with scratch-resistant, photorealistic graphics.
- Our oxygen barrier containers extend product shelf life through EVOH layer protection.
- We provide end-to-end custom packaging solutions from design to production.
- Our family-owned business guarantees rapid response times and personalized service.
- We combine sustainability with innovation through eco-conscious materials and processes.
Services
In-Mold Labeling
Our in-mold labeling technology creates durable, scratch-resistant packaging with photorealistic graphics. This process integrates labels directly into containers during manufacturing, producing premium finishes in glossy, matte, metallic, or clear options. Available for round and non-round containers, our IML solutions offer full-wrap or multi-sided labeling to maximize brand visibility while maintaining structural integrity.
Oxygen Barrier Containers
We engineer containers with EVOH oxygen barrier layers that prevent product spoilage and extend shelf life. These specialized containers protect perishable goods while maintaining visual appeal through vibrant printing capabilities. Our barrier technology works seamlessly with in-mold labeling to deliver functional packaging that preserves product quality without compromising aesthetic value for food and consumer goods industries.
Custom Packaging Design
Our design team develops tailored packaging concepts combining structural engineering with marketing expertise. From initial concept sketches to final production, we create packaging that reflects brand identity while optimizing functionality. Services include 3D modeling, material selection, and print optimization to ensure packages stand out on shelves while meeting industry-specific performance requirements for durability and preservation.
The Look Printing
This advanced printing technology reproduces photo-quality images using CMYK with UV ink curing between print stations. Capable of matching 60% of the Pantone color spectrum, our process delivers vibrant prints on colored and clear surfaces by applying white ink first. The technique ensures consistent color accuracy across production runs while maintaining the premium finish required for high-end consumer product packaging.
Dry Offset Printing
Our eight-color dry offset process produces sharp, clean images with rapid plate production capabilities. This method optimizes print quality for round containers and lids through specialized plate creation and ink application techniques. The in-house production stream ensures faster turnaround times while maintaining precise color registration and consistency across large production volumes for branded packaging solutions.
Questions
What packaging customization options do you offer?
We provide full-wrap or multi-sided in-mold labeling, photorealistic printing, and custom structural design services to create unique packaging solutions tailored to your brand requirements.
How do your oxygen barrier containers work?
Our EVOH-layered containers block oxygen transmission to prevent spoilage while maintaining package integrity and visual appeal through advanced material engineering.
Can you produce both standard and custom packaging?
Yes, we offer ready-made solutions from our catalog and develop bespoke packaging designs with engineering support for unique product requirements.
What sustainability initiatives do you implement?
We use recyclable materials, optimize production efficiency to reduce waste, and develop eco-conscious packaging solutions that balance environmental responsibility with functional performance.
What printing technologies do you use?
We employ in-mold labeling, The Look UV-cured CMYK printing, and dry offset methods to achieve high-quality graphics with precise color matching capabilities.
How quickly can you fulfill orders?
As a family-owned business with streamlined operations, we maintain rapid turnaround times while ensuring quality through our in-house production capabilities and inventory management systems.
