Business Details
32 Years
experience
Precision Hydra-Pneumatic Cylinder Solutions
HyperCyl, a division of Aries Engineering Company, has been a leader in manufacturing hydra-pneumatic cylinders and full turn-key press systems since 1994. Our expertise lies in delivering high-speed, high-force solutions for assembly and forming applications across automotive, medical, aerospace, and defense industries. We pioneered air/oil intensification technology and continue to innovate with products like our IntelliCyl monitoring systems and HyperPress platforms.Our commitment to Made-in-USA quality is demonstrated through our Buy American Act compliance and in-house application test lab, which provides free customer-specific evaluations. With over 30 years of engineering experience, we combine technical precision with customer-centric service, offering customizable solutions that eliminate the need for traditional hydraulic infrastructure while maintaining robust performance.
Services
Hydra-Pneumatic Cylinders
Servo Actuators
Press Systems
Load Cells
Custom Manufacturing
Assembly Solutions
Forming Applications
Force Monitoring
Test Lab Services
Industrial Automation
Details
- Year established: 1994
Highlights and features
- 30+ years pioneering hydra-pneumatic technology since 1994
- In-house application test lab with 24-hour evaluation turnaround
- Made in USA compliant with Buy American Act certification
- IntelliCyl systems eliminate need for end-of-line testing
- Custom-engineered solutions for specialized industrial requirements
What people say
Flawless performance
Excellent customer service
High force without hydraulics
Safe and robust method
Quick turnaround
Services
Hydra-Pneumatic Cylinders
Our hydra-pneumatic cylinders combine pneumatic speed with hydraulic force for industrial assembly applications. These self-contained units eliminate traditional hydraulic infrastructure while delivering precise force control from 1-200 tons. Available in multiple configurations, they feature customizable strokes and mounting options for diverse manufacturing needs.
Servo Actuators
HyperCyl EMA servo actuators provide precision motion control for complex assembly tasks. Available in ball screw and roller screw configurations, these systems offer 0.0025mm repeatability with force ranges from 5-230 kN. Ideal for automotive and aerospace applications requiring exacting tolerances and programmable force profiles.
Press Systems
We design C-frame, H-frame, and low-profile presses for high-force manufacturing operations. Our systems integrate monitoring technology for real-time quality control in applications like metal forming and component assembly. Available in 2-50 ton capacities with customizable tooling options.
Force Monitoring
IntelliCyl systems combine hydra-pneumatic actuation with electronic monitoring for in-process verification. This technology tracks force/distance metrics during operations, reducing quality inspection requirements and providing traceable production data for regulatory compliance.
Custom Manufacturing
Our engineering team develops specialized force application systems for unique production challenges. From food-grade oil formulations to explosion-proof designs, we adapt our core technology to meet specific industry requirements while maintaining the reliability of our standard product line.
Questions
What industries does HyperCyl serve?
We primarily serve automotive, medical, aerospace, defense, and industrial manufacturing sectors with specialized force application solutions.
How do hydra-pneumatic cylinders differ from traditional hydraulics?
Our systems combine pneumatic speed with hydraulic force without requiring external hydraulic power units, reducing maintenance and space requirements.
Can you customize equipment for specific applications?
Yes, we offer extensive customization options including stroke lengths, mounting configurations, and integration with monitoring systems.
What quality assurance features do you offer?
Our IntelliCyl technology provides real-time force/distance monitoring and data collection for in-process quality verification.
Do you provide application testing services?
Yes, our Application Test Lab offers free evaluations with documentation reports returned within 24 hours of receiving customer components.
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