Process Control & Engineering

Process Control & Engineering LLC (PC&E) is a highly regarded provider of engineering, automation, and construction services, serving a diverse range of industries across the country. Founded in 2012 by industry experts with extensive experience in the plastic and machinery sectors, PC&E has established a strong reputation for delivering innovative and reliable solutions tailored to meet the unique needs of each client.

Our team of dedicated engineers, programmers, technicians, and field personnel collaborate closely with clients throughout every stage of a project, from initial concept to final construction. We are committed to incorporating all project elements to ensure optimal success and client satisfaction.

Our Services

PC&E offers a comprehensive suite of services designed to enhance efficiency, productivity, and safety across various industrial applications. Our core service offerings include:

• PLC & HMI Programming: PC&E specializes in programming a wide range of PLCs and HMIs, including platforms like TIA Portal (Step-7, WinCC Advanced, WinCC Professional, SCOUTIA), Automation Studio, Allen Bradley Automation Studio, IDEC PLCs, Mitsubishi, Omron, and Automation Direct. Our expertise allows us to develop customized control logic, user interfaces, and system integration solutions that streamline operations and optimize machine performance.

• Robotics & Vision: PC&E integrates cutting-edge robotics and vision systems into industrial processes to enhance automation, accuracy, and efficiency. We leverage advanced technologies to automate material handling, inspection, assembly, and other critical tasks, enabling our clients to achieve higher levels of productivity and reduce manual labor requirements.

• Drives AC/DC & Motion Control: Our team of experts possesses extensive knowledge in motion control systems, including servo motors, AC motors, and DC drives. We provide comprehensive support for major drive manufacturers such as Siemens (G120, S120, V40, Micromaster), Allen Bradley (PowerFlex 40,400), Yaskawa (Microdrives, General Purpose Drives), Delta (C200, C2000 series), B&R, Danfoss, and Lenze Inverters. We design, install, and maintain high-performance drive systems that ensure precise motion control and optimal machine performance.

• Control Retrofits for Industrial Machines: PC&E specializes in modernizing existing industrial control systems through retrofits. Our engineers assess the current infrastructure and develop tailored upgrade solutions that incorporate the latest technology, improve machine performance, enhance safety features, and extend the lifespan of valuable equipment.

• Machine Safety: PC&E is committed to promoting a safe working environment for personnel in industrial settings. We provide expert consulting and implementation services to ensure compliance with OSHA, ANSI, NFPA, RIA, and ISO/EN machine safety standards. Our team helps clients identify potential hazards, implement safety features, and develop comprehensive safety protocols to minimize risks and protect workers.

• UL508A Panel Shop:

As a UL 508A certified panel shop, PC&E offers in-house electrical engineering capabilities to design, build, and test high-quality electrical control panels that meet rigorous industry standards. Our commitment to quality and adherence to UL 508A ensures that our control panels are safe, reliable, and meet the specific requirements of each project.

• Electrical Design & Schematics: PC&E provides comprehensive electrical design and schematic development services for machine builders and OEMs. Our team leverages industry-leading software such as AutoCAD Electrical to create detailed and accurate schematics, wiring diagrams, and panel layouts that meet precise technical specifications.

Industries We Serve**

PC&E's diverse range of expertise and experience allows us to serve a wide array of industries, including:

• Plastics: From thermoforming to trim presses, our team understands the unique demands of the plastics industry. We provide customized control systems, retrofits, and automation solutions to optimize production, improve efficiency, and enhance safety in plastic manufacturing processes.

• Packaging: We work closely with packaging companies to develop innovative automation solutions that streamline packaging processes, enhance product quality, and improve overall efficiency.

• Printing & Converting: PC&E offers complete automation solutions for the printing and converting industry, encompassing instruments, control components, and integration services. Our expertise ensures seamless process integration, increased operational reliability, and enhanced safety.

We also provide specialized solutions for manufacturing, life sciences, steel, chemical, solar, and other industries.